Since the mass manufacturing of any product involves high cost, it is necessary to be very sure of all the aspects before the machines are instructed to replicate the model. The process of prototyping is a pre-production analysis process which helps to:
· Carry out the examinations required to testify the product.
· Implement modifications in the prototype as well as product if needed.
· Make high quality products for the customers.
Many successful product in the market starts with a robust sheet metal prototyped model. And thanks to the computer age, the process of sheet metal prototyping can now be given effect in just a few hours with the help of an able sheet metal prototype designer. You can have a sample, model or test product ready before you put it into production. More and more industries are going for sheet metal prototype for two reasons:
· To have assured quality management in their bulk production.
· To cater the needs of customized products on customer demand.
The process of sheet metal prototyping completes in two steps:
1. Design of prototype using CAD (Computer Aided Design): The simulation of the model or sample is done using computer aided software which scales the figures for the design and prepares a copy of the product. All the mechanical formulas and calculations are performed by the software to form the appropriate model. It is known as a virtual prototype that can be converted to the physical model of the product and analyzed for the pros& cons.
2. Formation of prototype using CAM (Computer Aided Machining): A variety of sheet metal forming processes such as punching, blanking, blending, casting, welding, forming, quenching etc. are employed to produce the desired shape and size of the prototype. Earlier manual implementations were done, which were time consuming. Currently, computer controlled machines are available to cast the virtual prototype into a real model.
The sheet metal prototyping and fabrication, demands professionalism, fast speed and precision. In order to overcome the shortcomings associated with the human errors, rapid prototyping process that uses a three dimensional virtual drawing and automates the fabrication process has been developed. Many service providers in this sector have been successfully practicing this technique and delivering quality results. Cabinets, car models, brackets, lab equipments, and many other items are prepared with sheet metal prototyping.
You can easily find sheet metal prototypes in industries such as - robotics, design, transportation, disposable containers, appliances, consumer products, medical apparatus, industrial equipments etc. You can always bring your idea to life with the help of sheet metal prototyping. They tend to minimize the costs involved in production and offer cutting of age solutions to the changing world.
inets, car models, brackets, lab equipments, and many other items are prepared with sheet metal prototyping.
You can easily find sheet metal prototypes in industries such as - robotics, design, transportation, disposable containers, appliances, consumer products, medical apparatus, industrial equipments etc. You can always bring your idea to life with the help of sheet metal prototyping. They tend to minimize the costs involved in production and offer cutting of age solutions to the changing world.